Overview of Cracking Furnace Tube Products
In the ethylene cracking unit, carburization and coking of the cracking furnace are major issues that affect the long-term operation of the ethylene unit. Domestic ethylene production enterprises widely use heat-resistant alloy ethylene cracking furnace tubes, which have a high tendency for coking, short coke cleaning cycles, high energy consumption, high production costs, low efficiency, and seriously affect product quality and the environment.
In order to reduce coking, Qingdao NPA has independently developed a new generation of high-temperature alloy ethylene cracking furnace tubes, ensuring that the alloy maintains excellent high-temperature mechanical properties at temperatures above 1100 ℃. Developed NH1949 high-temperature alloy, an aluminum furnace tube material with excellent mechanical properties, anti carburization and anti coking properties.
Product parameters:
◆ Working condition: 850-1050℃(max1100℃℃)
◆ Outer diameter:50-200mm
◆ (Pipe section) length: <6400mm
◆ Inner wall finish: Ras3.2μm (internal control 1.óum)
◆ Bayberry particle layer: ≤0.8mm
Provide complete supporting components:
Centrifuge cast pipes, US bends, 90 ° elbows with lifting ears, twisted sheet pipes
Y-shaped tube, Y-shaped tube, thermocouple base tube, manifold tube, Venturi tube
Socket welded support pipe seat and flange
Advantage
Less decoking
Longer furnace run times
Lower carburisation
Higher cracking effciency
Lower energy consumption
Longer furnace lifetime
NPA Added Value
Qingdao NPA - a global innovation leader in the high-temperature alloy industry
Qingdao NPA can provide you with cracking furnace tube bank devices, conversion furnace tube bank devices, superheated steam furnace devices, DRI devices, and various matching static castings. We will combine Qingdao NPA's unique professional knowledge, quality control, and reaction speed to timely and accurately deliver to achieve supply guarantee effect. Qingdao NPA's supply guarantee ability is in an international leading position.
Qingdao NPA provides a full range of centrifugal casting and static casting parts, including various models of castings such as pipe sections, return bends, elbows, lifting ears, Y-shaped parts, T-shaped parts, tees, and brackets, as well as 800+sets of various wooden and metal molds. The factory follows the lean management concept, and through IE analysis, the overall planning is designed according to single piece flow. During the production process, PLC control and argon protection are used. The unique foundation and cylindrical design of the independently owned horizontal centrifuge makes the pipe sections more dense. The furnace tube is pulled out from the pouring end and the tail end to ensure structural consistency. The inner hole processing uses a professional pulling and boring machine with independent property rights to ensure the consistency of the furnace tube wall thickness.
In addition to our high alloy system used in the production process, its huge added value also makes Qingdao NPA stand out in the fiercely competitive environment. Because we understand your problem, we can increase your sales revenue and profit by tailoring and optimizing our products and services.
Services from Qingdao NPA
NPA provides recommendations for the entire lifecycle of high alloy components in your furnace. From design, manufacturing, delivery and installation, to operation and maintenance throughout the entire lifecycle, Qingdao NPA looks forward to becoming your partner, helping you reduce product costs, reduce energy, improve yield and product lifespan, and reduce air pollution.
Transfer of Proprietary Technology
Our experts and consultants have extensive experience in the petrochemical industry, understand the interactions between materials and processes, and can recommend the best applications and designs of our products. Provide reasonable suggestions based on your furnace condition and provide you with the best integrated solution.
Process Programmatization
Our mini program will monitor your product in real-time, and experts use computer-aided tools to analyze your historical operational data to identify trends and predict areas for improvement. A deep understanding of our product performance can ensure that the correct choices are made when evaluating maintenance and operational considerations.
Typical products
Related Cases
2023/09/05
Zhejiang Petrochemical
Product Information: Supply of 18 ethylene cracking furnaces (9/9 units in Phase I and 9/18 units in Phase II)
Project information: Phase I: 1.4 million tons/year of ethylene/Phase II: 2.8 million tons/year of ethylene
Completion time: 2017/2019
2023/09/05
PetroChina Dushanzi Petrochemical
Product information: Supply of 3 NH1949 anti coking new material ethylene cracking furnaces
Project information: First application in the million ton ethylene plant of Dushanzi Petrochemical Company in October 2020, with 2 additional furnaces added in 2021
Completion time: September 2020
2023/09/05
ExxonMobil (Huizhou)
Product information: Supply of 7 ethylene cracking furnaces (a total of 10 furnaces)
Project information: ExxonMobil Guangdong Huizhou 160 tons/year ethylene project
Completion time: November 2022
Tel: +86-0532-87314976
E-mail: info@npa-china.com
ADD: Pingdu High-tech Industrial Park, Qingdao City, China
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